Solving Varnish Problems in the Plastics Industry: How RelaDyne Keeps Your Equipment Running Smoothly
In high-demand industries like plastics manufacturing, even minor equipment inefficiencies can have major consequences. One often overlooked culprit? Varnish buildup. Found in critical systems like hydraulic presses, compressors, and turbines, varnish can clog components, reduce lubrication effectiveness, and ultimately cause unplanned downtime.
At RelaDyne, we understand the pressure plastics manufacturers face to maintain uptime, ensure consistent output, and manage operational costs. That’s why we offer proven, turnkey varnish mitigation solutions tailored to industrial operations like yours.
Early Detection with Advanced Oil Analysis
The first step in solving varnish issues is identifying them before they escalate. Our MPC (Membrane Patch Colorimetry) and RULER (Remaining Useful Life Evaluation Routine) testing detect early varnish formation at the molecular level—long before it impacts performance.
With these insights, our team can create a customized action plan to address the root cause of contamination and protect your assets.
On-Line, No Down Time, Varnish Mitigation Process
We know how critical uptime is for plastics manufacturers. That’s why RelaDyne offers an advanced On-Line Varnish Mitigation Process—allowing us to clean systems and restore performance without shutting down operations.
This continuous filtration and chemical treatment approach removes soft contaminants and dissolved varnish while the equipment remains fully operational. It’s the ideal solution for facilities that can’t afford the cost or disruption of a shutdown.
Case in Point:
A plastics manufacturer struggling with frequent shutdowns due to varnish contamination turned to RelaDyne. After implementing a targeted HVOF service and fluid monitoring plan, they saw:
✅ 98% varnish removal
✅ Extended oil life
✅ Reduced maintenance costs
✅ Increased Cycle Time
✅ Reduction in Scrap Time
✅ Improvement in OEE (Overall Equipment Efficiency)
Read the full case study – Ventra Plastics: A Varnish Mitigation Success Story
Proactive Reliability – Long-Term Savings
The best reliability strategy is a proactive one. RelaDyne’s Long-Term Service Agreements (LTSA) include ongoing fluid sampling, regular system cleanings, and additive fortification to keep systems running smoothly—saving you time, money, and headaches in the long run.
We’re more than a supplier—we’re a reliability partner.
Optimize Your Fleet with RelaDyne’s Plastics Industry Solutions
Our comprehensive solutions go beyond just lubricants. From advanced varnish mitigation and proactive maintenance programs to inventory management and high-performance products, we help plastics manufacturers operate cleaner, safer, and more efficiently.